Plastic & Metal Processing
Innovative metal and plastic processing are key technologies, for instance for the automotive, aircraft and high-speed train industries. Processes for the production of lightweight parts and components form the core of ILLIES´ portfolio.
Applications include “near-netshape” metal forming processes for highest quality parts geometry, (selective) press hardening, thermoforming and composite technologies.
View our technological solutions for market-specific processes for plastic & metal manufacturing in Asia:
Interior & Exterior
Integrated concepts for thermoforming of technical plastic parts and CNC trimming
- Thermoforming Machines
- Milling Machines (for e.g. Alu Molds)
- Trimming Machines (for e.g. Thermoformed Parts)
- Material Weakening CNC Milling Machines (for e.g. Air Bags)
Car Body Parts
Furnaces and automation for press hardening lines, hydroforming lines, high quality laser welding systems for flat and round parts
- Furnaces For Press Hardening
- Automation Of Press Hardening Lines
- Hydroforming
- Laser Welding For Tailored Blanks And Tubes
- Machinery For Production Of Carbon And Glass Fiber Parts
WIRES & SPRINGS
Spring coiling and wire processing machines for various automotive applications
- Spring Coiling For Suspension And Valve Springs
- Wire Bending (for e.g. Seat Frame, Stabilizer, Torsion Beam)
- Wire Drawing For Window Regulators
- Wire Grinding And Cleaning Equipment
Engine & Power Train
Manufacturing, forming by spinning, flow-forming, hub-forming, axial forming, swaging, furthermore calibrating, welding, forging, and quenching of a big variety engine and powertrain parts
- Spinning
- Flow-Forming
- Hub-Forming
- Axial Forming
- Swaging
- Step Set Dies
- Stepped Tools For Lamellar Casing For Automatic Transmissions
- Laser-Welding, Cutting And Hardening
- ECM Applications
- Cam- And Crankshaft Grinding Machines
- Forging (Cold, Semi Hot And Hot)
- Calibrating With Hydraulic Press
- Quenching
- Fixture Hardening
Wheels, Weight Reduced
Flowforming of weight reduced rims and wheels
- Spinning
- Flow-Forming
Tires
Rubber processing, X-ray quality control, and laser cleaning of tire moulds
- Mixing
- Extrusion, Building, And Curing
- Quality Control
- Mould Cleaning
- Marking
Others
- Fixture Hardening
- Superplastic Forming And Diffusion Bonding
- Busbar Bending For Electric Vehicles
Transformer Lines
Process lines, equipment, inspection and testing system for transformer production
- TBA Core Cutting Lines
- Tank Wall Production Lines
- Special Core Production Lines
- Slitting Lines
- Material Inspection / Measuring And Testing
Turbine / Generator Manufacturing
Milling, turning and grinding equipment for power turbines
- Turbine Components Grinding
- Turbine And Generator Shaft Turning And Milling
Cable Making
Compounding lines
- Cable Compounding
- Mixing And Compounding
- Material Handling
Wire Drawing
- Drawing Wires
- Galvanic Electroplating
- Bunching Stranding Machines
- Straightening Machines
Engine
Grinding of jet engine parts, superplastic forming and diffusion bonding of titanium alloys, honeycomb structure
- Jet Engine Components Grinding
- Superplastic Forming And Diffusion Bonding
Materials
- Advanced Composites, e.g. Honeycomb Products
Quality Control
- Thermal Imaging (Non-Destructive Testing)
Roll Mills
Range of mechanical machining, various machine solutions for heavy turning, drilling and milling
- Roll Grinding
Heavy Duty / Ship Diesel Engine
- Crankshaft Milling
Steel Industry
- Finishing Lines
Railway Industries
Wheelset machining
- Underfloor Wheel Lathes
- Portal Wheelset Lathe
- Mobile Wheelset Lathe
- Wheelset Presses
- Wheelset Diagnostic Systems
Tube Industry
Range of solutions for the production of large longitudinal welded pipes (LSAW)
- Presses / Bending Presses
- Welding
- Automation
- System Integrator
- Milling And Cutting
Technical Rubber Industries
Rubber Processing
- Mixing
- Extrusion
- Quality Control
Compounding
Mixing And Compounding Kneaders
- PVC Pelletizing
- Masterbatch
- Powder Coatings And Toners
Recycling
Plastic Recycling
- Shredding
- Pulverizing
- Extrusion
Further Plastic Applications
Special Containers For Chemicals
- Blow Moulding Of Containers For Liquid And Solid Chemicals
Extrusion Of plain And corrugated pipes
- Corrugators
